Intermediate Shaft Fifth Gear 1701053 For FAST high-precision

Intermediate Shaft Fifth Gear 1701053 For FAST high-precision

Optimization of Precision Forming Process
By adopting cold precision forging technology, the utilization rate of materials is improved through ring rolling and billet pretreatment processes, and the cost of single piece materials is reduced by more than 30%. The precision of the tooth part reaches IT11-12 level, and the surface roughness is controlled at Ra6.3 μ m. The mold design is optimized through CAD/CAE simulation technology, effectively solving the forming problem of extremely small fillet of the tooth part (below R0.25mm).
Precision Grinding and Structural Design
The entire series of gears adopts a precision ground helical tooth design, combined with a dual intermediate shaft structure. The main shaft gears are supported by spline washers to achieve radial floating, and with the help of axial positioning adjustment pad technology, the meshing noise is significantly reduced and the transmission efficiency is improved. This structure can also adapt to predictive driving functions, dynamically optimize shifting strategies, and extend its service life to over 8 million times.
Materials and Quality Control
The synchronizer gear is made of high-strength steel material, combined with precision forging forming technology to ensure tooth profile accuracy and surface integrity.

Product Deatials

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