The Circular Flange (Part No. 201001925) is a precision-engineered component designed for durability and secure connections in XCMG asphalt pavers. Below is a detailed breakdown of its manufacturing process:
1. Material Selection & Preparation
High-strength carbon steel is selected for optimal load-bearing capacity and corrosion resistance.
Raw material undergoes ultrasonic testing to detect internal defects before machining.
2. Cutting & Blanking
Steel plates or bars are laser-cut or plasma-cut into circular blanks with precise outer diameters.
CNC punching ensures bolt hole pre-positioning for later drilling.
3. Heat Treatment (Optional for High-Stress Applications)
Normalizing/Quenching & Tempering enhances hardness and fatigue resistance.
Stress-relief annealing minimizes deformation risks during machining.
4. CNC Machining (Critical for Precision Fit)
Turning: Lathes shape the flange's outer/inner diameters and face surfaces (Ra≤3.2μm).
Drilling/Tapping: Bolt holes are drilled with ±0.02mm positional tolerance and threaded as needed.
Milling: Keyways or grooves are added if required for hydraulic/pneumatic connections.
5. Surface Treatment
Sandblasting removes oxidation and improves coating adhesion.
Zinc plating (8-12μm) or hot-dip galvanizing prevents rust in harsh paving environments.
6. Quality Inspection
Dimensional checks (CMM measurement) verify compliance with standards.
Pressure testing (if applicable) ensures leak-proof performance under hydraulic loads.
Product Deatials
| Part Name | Flange | Part Number | 201001925 |
| Model | U12.18.1-9 | Application | XCMG Paver |
| Package Size | / | GW | 3.5KG |
| MOQ | 1 PC | Brand Name | CBP |
Hot Tags: 201001925 flange for xcmg paver, China 201001925 flange for xcmg paver manufacturers, factory, frost resistant paver parts, long lasting paver parts, colored paver parts, custom paver parts, plastic paver parts, corner paver parts
